Burr Free Robotic Deburring Machine Fully Automated For Cast AC Compressors
Burr Free Robotic Deburring Machine Fully Automated For Cast AC Compressors
Place of Origin:CHINA
Brand Name:KINGSTONE
Certification:CE
Model Number:KS-50000
Minimum Order Quantity:1
Price:65000-98000 USD
Standard Packaging:WOODEN CASES
Delivery Time:90 WORKING DAYS
Payment Terms:L/C,D/A,D/P,T/T
Supply Ability:200-300 SETS PER YEAR
Product Details
Highlight:
Burr Free Robotic Deburring Machine
,Cast AC Compressor Deburring Machine
,Fully Automated Robotic Deburring Machine
Powersupply:
220V/380V, 50/60Hz
Machine Power:
11KW
Precision:
±0.1 Mm
Product:
Die-Cast Aluminum Alloy Enclosure
Automatic:
Reduces Manual Labor
Customizable:
Can Be Tailored To Specific Needs
Floor Area:
３８００×３２００mm
Durable:
Long-lasting
Volatge:
380V
Condotion:
New
Color:
Yellow And Gray
Workpiecesizerange:
Small To Medium-sized Components
Sand Belt Qty:
4
Safe:
Minimizes Risk Of Injury
Materialcompatibility:
Metal, Plastic, And Composite Materials
Product Description
Detailed Specifications & Features
Burr-Free Robotic Deburring Machine For Cast A/C Compressors
One Burr in the Wrong Place Becomes a Warranty Claim. This Cell Puts Zero Burrs in Every Port.
A burr-free robotic deburring cell purpose-built for cast automotive A/C compressors — bodies, front/rear heads and valve plates. Deburr suction and discharge ports, protect valve-plate sealing faces, and clean piston bores with the repeatability automotive quality systems demand.
Key Benefits
| Feature | Advantage |
|---|---|
| Port-Level Burr Control | Force-controlled tooling deburrs suction & discharge ports and cross-holes — eliminating the #1 cause of refrigerant leaks and valve seizure |
| Valve-Plate Face Protection | Programmed, force-limited pass on sealing faces — no over-grind, no scratches, no gasket failures |
| Automotive Quality Ready | First-article reports, batch traceability and process data support IATF 16949 / PPAP submission |
The Problem We Solve
An automotive A/C compressor is a high-pressure refrigerant vessel wrapped around precision moving parts. A single burr in a suction port can shed into the system and seize a valve; a scratch on a valve-plate face becomes a leak, a recharge warranty job, or a field failure. Manual deburring can't reliably reach inside ports and bores — so defects ship, then come back as claims. This cell replaces manual benches with a robotic process that deburrs every port, protects every sealing face and cleans every bore — documented part after part for your quality system.
Core Capabilities
Precision — Port-Level Precision
- Force-controlled head (±___ N): consistent contact in ports, bores and on faces
- ±0.01 mm repeat positioning — identical deburring across every batch
- Programmed paths for suction/discharge ports, cross-holes and stepped bores
Automation — Fully-Automatic
- Load → program recall → finished casting, one operator runs multiple cells
- Optional robot loading for lights-out production
- PLC + MES-ready for process data and traceability
Performance — High-Efficiency
- Cycle example: compressor rear head, port deburr + face pass ≤ ___ seconds
- 3-5x faster than manual benches; predictable output for JIT supply to OEM lines
Process Capability — Compressor-Specific
- One cell: parting-line flash → port & bore deburring → valve-plate face pass → surface conditioning
- Program library covers every compressor model; changeover < 15 minutes
Quality Consistency — Zero-Leak Consistency
- Burr-free ports = fewer leak and seizure claims in the field
- Sealing faces protected by program, not operator care
- First-article reports + batch traceability for IATF 16949 / PPAP
User-Friendly — Easy-to-Operate
- Touchscreen HMI, bilingual (EN/CN)
- Offline programming with simulation — no robot experts required
- Quick-change fixtures and tools for model changeover
Economy — Cost-Effective
- Replaces 2-3 deburring operators per shift
- Abrasive consumption reduced 30%+ vs. hand work
- Typical payback 18-24 months, free ROI sheet on request
Process Flow
- Load casting onto model-specific fixture
- Call up the program for that compressor model
- External flash removal: parting lines, gating remnants
- Port & cross-hole deburring: suction, discharge and oil ports with long-reach tooling
- Valve-plate face pass: force-limited sealing-face finishing
- Bore conditioning: piston bore and stepped bores
- Inspection (optional: visual + interface to leak-test station)
- Unload to machining or assembly line
Frequently Asked Questions
Product Basics
Which compressor castings can this machine process?
Compressor bodies, front and rear heads, valve plates and piston-related parts — in cast aluminum or cast iron, for piston, swash-plate and scroll compressors.
How do you prevent burrs from causing refrigerant leaks?
Port-level force-controlled deburring removes every burr from suction, discharge and oil ports — eliminating loose debris and edge defects that cause leaks and valve seizure.
Does the process work with both R134a and R1234yf systems?
Yes. The deburring and sealing-face standards are independent of refrigerant type — the cell targets the casting quality that both system generations require.
Purchase Decision
Do you offer a free trial on our castings?
Yes. Send us your compressor parts or 3D files — we deburr them and return a before/after report with surface and edge data.
Can the process support IATF 16949 / PPAP documentation?
Yes. First-article reports and batch traceability are built in, and process data can be exported for your quality system.
What about delivery time and warranty?
Standard cells ship in about ___ days; 12-month warranty with remote support, optional on-site installation and training.
Investment & Long-Term
What is the payback period?
Typically 18-24 months depending on labor cost and volume. We provide a free ROI sheet with your actual numbers.
Is training and ongoing support available?
Yes — operator training (on-site or video), offline programming support, lifetime remote technical support, and long-term consumable supply.
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