Zhejiang Kingstone Robot & Technology Co., Ltd.
+8613489487413

Mirror Finish Robotic Aluminum Polishing Machine For Cooler Housing

Mirror Finish Robotic Aluminum Polishing Machine For Cooler Housing
Place of Origin:CHINA
Brand Name:KINGSTONE
Certification:CE
Model Number:KS-CNC2
Minimum Order Quantity:1
Price:65000-98000 USD
Standard Packaging:WOODEN CASES
Delivery Time:90 WORKING DAYS
Payment Terms:L/C,D/A,D/P,T/T
Supply Ability:200-300 SETS PER YEAR
Product Details
Highlight:

Mirror Finish Robotic Aluminum Polishing Machine

,

Robotic Polishing Machine for Cooler Housing

,

Aluminum Cooler Housing Polishing Machine

Polishing Method: Robotic Arm Polishing
Machine Weight: Approx. 500 Kg
Precision: ±0.01 Mm
Application: Surface Finishing And Polishing Of Aluminum Parts
Polishing Speed: Adjustable, Up To 1200 RPM
Cycle Time: Depends On Workpiece Size, Typically 1-5 Minutes
Material Compatibility: Aluminum
Automation Level: Fully Automated
Safety Features: Emergency Stop, Safety Guards
Maintenance: Low Maintenance, Easy Access Design
Power Supply: 220V/380V
Dimensions: 2000mm X 1500mm X 1800mm
Operating Temperature Range: 0°C To 45°C
Control System: PLC With Touch Screen
Product Description
Detailed Specifications & Features
Mirror-Finish Robotic Aluminum Polishing Machine For Cooler Housing
Automated Mirror-Finish Polishing for Aluminum Cooler Housings — Zero Rework, Consistent Ra ≤0.05 μm

Purpose-built robotic polishing system engineered for die-cast aluminum cooler housings. Eliminate manual bottlenecks, achieve optical-grade surface finish, and scale production without sacrificing quality.

Designed specifically for the complex geometry of die-cast aluminum cooler housings — including oil cooler bodies, intercooler end tanks, and water coolant manifolds — the LR-POLISH CHA Series delivers a repeatable, mirror-grade surface finish on all critical sealing faces, pipe boss ODs, and flange mating surfaces.

LR-POLISH CHA Series robotic aluminum polishing machine processing cooler housing
Key Features
1. Adaptive Force Control

Real-time force feedback (± 0.5 N resolution) maintains consistent contact pressure across curved flanges, O-ring grooves, and boss radii — areas where manual polishing invariably produces high and low spots.

2. 6-Axis Robotic Arm + Compliant Spindle
  • Reach: up to 1,850 mm (configurable)
  • Payload: 20 kg tooling capacity
  • Compliant spindle travel: ±15 mm Z-axis float
  • Compatible with buff wheels, felt bobs, and fleece discs
3. Vision-Guided Part Loading

2.5D vision system auto-detects part orientation on fixture — no precision pre-positioning required. Cycle start-to-start in under 8 seconds.

4. Offline Programming (OLP)

Import your cooler housing CAD model (STEP / IGES) and generate polishing paths in simulation — no teach-by-hand, no production downtime for new model changeover.

5. Dust & Mist Extraction Integration

Integrated aluminum-safe extraction hood with HEPA-grade filtration. Compliant with EU Machinery Directive & OSHA aluminum dust standards.

Applications

The LR-POLISH CHA Series is validated for the following cooler housing types:

  • Automotive Oil Cooler Housings — sealing face, boss OD, and flange mirror finish
  • EV Battery Cooling Plate End Caps — flat and curved surface cosmetic polish
  • Intercooler End Tanks — pipe neck OD and interior port polishing
  • Industrial Hydraulic Cooler Shells — external cosmetic + corrosion-prep finish
  • Motorcycle/ATV Engine Oil Filter Housings — complex boss geometry, O-ring seat polish
Why Choose Us

15+ Years in Robotic Surface Finishing — We have deployed polishing automation in automotive, aerospace, medical, and industrial pump sectors across 30+ countries.

Application Engineering Support — Send us your cooler housing drawing or sample — our engineers will validate the polishing path and provide a guaranteed Ra target before you commit.

Global After-Sales Network — Spare parts stocked in EU, North America, and Southeast Asia warehouses. Remote diagnostics via cloud HMI. On-site response within 72 hours in major markets.

Process Validation

Every LR-POLISH CHA cell ships with:

  • ✔ FAT (Factory Acceptance Test) report with Ra measurements
  • ✔ Polishing path simulation video for your specific housing model
  • ✔ 12-month warranty on mechanical & electrical components
  • ✔ ISO 9001:2015 certified manufacturing
Frequently Asked Questions
Q: Can the system handle cooler housings with deep internal cavities?
A: Yes. Slim-profile tooling attachments (as narrow as 28 mm diameter) are available for internal port polishing. Cavity depth up to 120 mm is supported with standard tooling.
Q: How long does changeover take between different housing models?
A: With OLP (Offline Programming), a new housing model is loaded as a program file — changeover takes under 10 minutes. No mechanical retooling required for parts within the same size range.
Q: Do you offer a sample polishing test before purchase?
A: Yes. Submit a cooler housing sample and we will return it with a polished finish and full Ra measurement report — at no charge for qualified inquiries.
Q: What abrasive consumables does the system use?
A: Standard automotive-grade sisal buffs, cotton cloth discs, and water-based polishing compounds. All consumables are globally available; we can also supply them on a long-term agreement.
Q: Is the machine CE certified?
A: Yes. The LR-POLISH CHA Series holds CE marking under the EU Machinery Directive 2006/42/EC and EMC Directive 2014/30/EU.
Message for quick reply
Related Products