Fully Automatic Robotic Buffing Machine For Sanitary Plastic Toilet Seat Mirror Gloss
Fully Automatic Robotic Buffing Machine For Sanitary Plastic Toilet Seat Mirror Gloss
Place of Origin:CHINA
Brand Name:KINGSTONE
Certification:CE
Model Number:KS-20000
Minimum Order Quantity:1
Price:65000-98000 USD
Standard Packaging:WOODEN CASES
Delivery Time:90 WORKING DAYS
Payment Terms:L/C,D/A,D/P,T/T
Supply Ability:200-300 SETS PER YEAR
Product Details
Highlight:
Fully Automatic Robotic Buffing Machine
,Robotic Buffing Machine for Toilet Seat
,Sanitary Toilet Seat Buffing Machine
Load Ability:
12Kg
Application Industy:
Hardware Industry , Household Goods Ect.
Working Table:
1060 X 1200 X 860 Mm
Control System:
PLC
Powerconsumption:
2.5 KW
Material:
Carbon
Operationmode:
Robotic/Automated
Controlsystem:
PLC With Touchscreen Interface
Application:
Surface Polishing, Deburring, Finishing In Automotive And Manufacturing Industries
Function:
Polish Surface,polishing Machine
Type:
Automated Surface Finishing Equipment
Processing Types:
Metal Automatic
Payloadcapacity:
Up To 50 Kg
Powersupply:
220V/380V
Safetyfeatures:
Emergency Stop, Safety Guards, Sensors
Product Description
Detailed Specifications & Features
Fully Automatic Robotic Buffing Machine For Toilet Seat
Fully automatic robotic buffing machine purpose-built for toilet seats and sanitary plastic parts. Removes mold seams and gate marks, then buffs the curved horseshoe contour to a uniform mirror gloss with low-heat, constant-pressure cotton buffing. Delivers batch-identical gloss, eliminates operator handling, and prevents orange peel or clouding.
Primary Keywords: toilet seat buffing machine, robotic buffing machine for plastic, mirror finish plastic buffing, sanitary ware polishing machine, toilet seat finishing machine
Secondary Keywords: plastic seat gloss buffing, urea formaldehyde seat polishing, duroplast mirror finish, automatic buffing robot, cotton wheel buffing machine
Secondary Keywords: plastic seat gloss buffing, urea formaldehyde seat polishing, duroplast mirror finish, automatic buffing robot, cotton wheel buffing machine
The Problem
Why toilet seat finishing is a hidden profit leak in every sanitary ware plant
- Mold seams and gate marks: Every molded seat carries parting lines and sprue marks that cheapen perceived quality. Manual removal is slow, inconsistent, and prone to blade damage.
- Plastic is unforgiving under heat: Buffing plastic seats too fast or hard causes burning, whitening, or deformation. Manual operators balance between "not polished" and "ruined."
- The curved horseshoe contour: The seat's D-shape changes curvature continuously. Fixed buffing heads can't maintain constant contact angles, resulting in shiny patches and dull spots.
- Gloss consistency across the batch: Different operators and shifts produce varying quality levels that customers notice and lead to returns.
The Solution
The LR-POLISH-B is a fully automatic, multi-station robotic buffing cell engineered for toilet seats and sanitary plastic parts:
- Auto Loading
- Mold-Seam Removal
- Rough Buffing
- Mirror-Gloss Buffing
- Auto Unloading
- Gloss Check Point
Every seat runs the same low-heat, constant-pressure recipe, ensuring the gloss approved on the first sample matches the 10,000th piece shipped.
Core Selling Points
Precision & Surface Quality
- Uniform mirror gloss: Programmed multi-stage buffing delivers consistent high-gloss surface without orange peel, clouding, or streak marks.
- Contour-following buffing head: Robotic path maintains cotton buff normal to seat surface through entire horseshoe radius.
- Gloss-meter-ready output: 60° gloss uniformity of ± [TBC] GU across the batch; measurable, repeatable, auditable.
Automation & Labor
- Inline auto loading/unloading: Seats feed from magazine and stack finished with zero handling from mold to pack.
- One-button recipe change: Switch between seat models, materials, and gloss grades in under [TBC] minutes.
- Unattended operation: 3-shift capable operation through breaks and night shifts without operators.
Force Control & Intelligence
- Low-heat constant-pressure control: Servo-regulated buffing force keeps surface temperature below plastic's softening point.
- Self-compensating wheel wear: Automatic re-balancing of contact force as cotton buff wears to maintain constant gloss output.
- Material-smart recipes: Dedicated force/speed/compound settings for PP, urea formaldehyde, and duroplast materials.
Energy & Operating Cost
- Servo-only drives: Power drawn only while buffing with no idling hydraulic packs.
- Compound & buff economy: Constant-pressure control extends cotton buff life by [TBC]% vs. fixed-position buffing.
- Small footprint: [TBC] m * [TBC] m cell fits existing finishing bays without building extensions.
Safety & Ergonomics
- Fully guarded cell: No operator access to buffing zone while running with interlocked doors and emergency stops.
- Zero heavy lifting: Magazine loading replaces manual seat handling to eliminate repetitive lifting injuries.
- CE-compliant safety circuit for comprehensive protection.
Frequently Asked Questions
Will the plastic parts scorch or turn white during polishing?
This is a primary risk in plastic polishing. LR-POLISH-B utilizes low-heat, constant-pressure control with servo-regulated grinding pressure to keep surface temperature consistently below the plastic's softening point (upper limit: [TBC]°C), thereby preventing scorching, whitening, and deformation. Specific force, speed, and polishing compound formulas are tailored for PP, urea-formaldehyde resin, and Duroplast materials.
Can the polishing head maintain contact with the curved, horseshoe-shaped surface of the toilet seat?
Yes. The robot's path ensures the cotton buffing wheel maintains constant normal contact across the entire horseshoe-shaped surface, preventing bright spots or dark patches on the curved sections. Corresponding trajectory programs exist for various seat profiles, such as D-shape, oval, and flat-top.
How are mold parting lines and gate marks removed?
The program includes an initial processing step to treat parting lines and gate marks before proceeding to rough polishing and mirror-finish polishing. This preserves the buffing wheel's lifespan and prevents residual marks from appearing on the final high-gloss surface.
How long does it take to switch between different models or materials?
Thanks to quick-change tooling and one-touch recipe recall, standard changeovers are completed within [TBC] minutes. The recipe library stores [TBC] program sets, allowing for switching between combinations of models, materials, and gloss levels without the need for recalibration.
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