Programmable CNC Polishing Buffing Equipment For Copper Tap Basin Faucet
Programmable CNC Polishing Buffing Equipment For Copper Tap Basin Faucet
Place of Origin:CHINA
Brand Name:KINGSTONE
Certification:CE
Model Number:KS-CNC4
Minimum Order Quantity:1
Price:65000-98000 USD
Standard Packaging:WOODEN CASES
Delivery Time:90 WORKING DAYS
Payment Terms:L/C,D/A,D/P,T/T
Supply Ability:200-300 SETS PER YEAR
Product Details
Highlight:
Programmable CNC Polishing Buffing Equipment
,Polishing Buffing Equipment for Copper Tap
,Programmable Polishing Machine for Basin Faucet
Maximum Product Size:
Φ180*350
Final Finishing:
Mirror Finishing
Specificity:
Optical Precsion Grinding
Standard:
Standard
Polishing Speed:
0-3000rpm
Cycle Time:
20-30 Sec/pc
Provide:
ODM & OEM
Guide Rail:
Inclined Guide Rail
Servo Motor:
0.75KW
Processing Width:
350mm
Customization:
Fixture,Tooling,Process Adjustable
Air Pressure:
0.55mpa
Speed:
2800r/min
Control System:
PLC Or CNC Controller
Polishing Tool:
Rotary Polishing Heads Or Pads
Product Description
Detailed Specifications & Features
Programmable CNC Polishing Machine For Copper Tap
Transform your polishing operations with our programmable CNC polishing machine specifically designed for copper tap manufacturing. This advanced system captures skilled craftsmanship in repeatable digital recipes.
Programmable by Design
Polishing has always been a skilled hand's trade. This cell turns it into a programmable process with multi-axis CNC precision.
- Multi-axis CNC paths store every surface, curve, and pass - programmed once, repeated exactly on every unit
- Recipe library holds each model: basin faucet, kitchen pull-out, bath set, angle valve - called up by part number
- Offline programming and teach-pendant jogging let process engineers tune paths without specialized polishing expertise
The skilled hand, captured in a recipe.
Precision & Consistency
The human hand gets tired; the recipe doesn't. Achieve identical results shift after shift.
- Force-controlled polishing maintains constant contact pressure along body, handle and spout
- ±0.05 mm repeatability and locked recipes deliver Ra-consistent mirror finish
- Eliminates orange peel, waviness, and burn marks - common defects requiring re-polish
Surface Quality Foundation
A chrome layer doesn't hide a poor base - it magnifies it. Our system ensures perfect foundation preparation.
- Mirror base finishing to Ra μm on body and spout for defect-free chrome layer
- Curved spout necks get dedicated low-speed passes for consistent geometry
- Consistent edge radius and surface condition improve plating adhesion uniformity
Mirror base, flawless chrome, zero re-polish.
Lead-Free Brass Safety
Lead-free and low-lead brass are softer than standard alloys - our system prevents over-polishing.
- Force control limits stock removal without thinning walls or burning alloy
- Material-specific pressure profiles: standard brass runs higher, lead-free runs lighter and slower
- Preserves dimensional integrity on threads and thin sections for proper assembly
Softer alloy, same mirror - without burning through it.
Internal Cavity Protection
Prevent compound contamination in water paths and plating baths.
- Internal cavity is masked or protected during polishing operations
- Air purge and cleaning steps verify compound-free internals
- Eliminates wax residue and compound drag-out into plating processes
Flexible Changeover
Handle multiple tap models efficiently with quick-change capabilities.
- Quick-change fixtures and zero-point clamping swap models in minutes
- Recipe-based programming stores every geometry parameter
- Small-batch economics enable efficient production of varied models
Cost & ROI Analysis
Replace scarce skilled labor with consistent automated performance.
- One cell replaces 2-3 polisher positions that are increasingly hard to hire and retain
- Predictable consumable budgeting with logged usage tracking
- Reduced plating rejects from base defects improves overall margin
Automation & Integration
Seamless integration into your manufacturing environment.
- Rack or conveyor feed interfaces with pre-plate line operations
- PLC handshake and MES connectivity standard
- Integrated dust and compound extraction with ISO 10218 cell guarding
Traceability & Quality Assurance
Complete documentation and tracking for quality management.
- Per-piece logging of force, cycle time and result status
- Plating-batch linkage for defect traceability
- MES export for audit-ready quality files and compliance documentation
Frequently Asked Questions
Can the machine polish lead-free brass without over-polishing the softer alloy?
Yes - force control is material-aware. Lead-free and low-lead brass get lighter pressure and slower passes with a dedicated pressure profile, while standard H59/H62 runs higher stock removal. The mirror appears without thinning the wall or burning the alloy; we validate with a sample piece first.
What Ra can you guarantee before chrome plating?
The mirror base target is Ra μm on body and spout, verified by profile measurement. The final number depends on your brass alloy and plating spec - we validate on your actual tap before you commit.
How do you protect the internal cavity from polishing compound residue?
The internal cavity is masked or protected during polishing, tool paths work outside surfaces only, and an air purge + cleaning step verifies compound-free internals before the piece leaves the cell. No wax residue, no drag-out into the plating bath.
Can the same cell handle basin, kitchen and bath faucets?
Yes. Recipe-based programming stores every model - body, handle, spout curve, escutcheon are all program parameters. Quick-change fixtures swap models in minutes, so 200-piece batches of different models run economically on one cell.
What is the buffing wheel / compound consumption per piece?
Consumption is logged per piece and trended per model - typically wheels and compound per 3 pieces on standard brass. Predictable consumable budget instead of month-end surprises. Final numbers come from the cycle-time study on your parts.
What is the payback for replacing 2-3 polishers?
Typically 12-18 months, driven by scarce-polisher labor cost, lower plating re-polish from base defects, and predictable consumables. We model it with your actual labor cost, re-polish rate and shift plan.
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