Flexible Robotic Deburring and Polishing Machine for Die Cast Housing
Flexible Robotic Deburring and Polishing Machine for Die Cast Housing
Place of Origin:China
Brand Name:Kingstone
Certification:CE
Model Number:KS-5000
Minimum Order Quantity:1
Price:68000-102000 USD
Standard Packaging:wooden cases
Delivery Time:90 working days
Payment Terms:L/C,D/A,D/P,T/T
Supply Ability:200-300 sets per year
Product Details
Highlight:
Flexible Deburring And Polishing Machine
,Robotic Deburring Polishing Machine for Housing
,Die Cast Housing Deburring Polishing Machine
Programmingmethod:
Teach Pendant And Offline Programming
Dimensions:
2000 Mm X 1500 Mm X 1800 Mm
Workpiecesizerange:
50 Mm To 500 Mm In Diameter
Safetyfeatures:
Emergency Stop, Safety Light Curtains, Protective Enclosure
Controlsystem:
PLC And CNC Integrated Control
Deburringtool:
Rotary Abrasive Brush Or Grinding Wheel
Automationlevel:
Fully Automated
Productname:
Robotic Deburring And Polishing Machine
Operatingspeed:
Adjustable, Up To 1000 Mm/s
Robottype:
6-axis Articulated Robot
Payloadcapacity:
Up To 10 Kg
Powersupply:
220V/380V, 50/60Hz
Function:
Deburring And Polishing Of Metal And Plastic Parts
Polishingtool:
Buffing Wheel With Polishing Compound
Weight:
Approx. 800 Kg
Product Description
Detailed Specifications & Features
Flexible Robotic Deburring and Polishing Machine for Die Cast Housing
Not every die cast finishing line produces one part in high volumes all day. Most produce dozens of housing types — ECU enclosures, motor end covers, pump bodies, junction boxes, lighting housings, sensor brackets — in batches that shift from model to model across the week. A machine optimized for one part in one process configuration becomes a bottleneck the moment the production mix changes.
The LR-DP-FLEX-DCH is a flexible robotic deburring and polishing machine built for exactly this reality. Flexible means three things here:
- Fast model changeover: Recipe, fixture and tooling configured per housing model — changeover from one model to the next in under [TBC] minutes, not a day of re-teaching.
- Modular process activation: Deburr phases, polish phases or any combination can be activated or deactivated per model — a housing going to powder coat activates the deburr and pre-coat phases; a housing going to assembly activates deburr only; a housing going to PVD activates the full deburr-to-mirror sequence.
- Multi-material mixed lines: Aluminium A380, zinc Zamak and steel housings can run back-to-back on the same cell with material-flag recipe switching — no second machine for the second alloy.
The LR-DP-FLEX-DCH is the cell for die cast finishing shops that cannot afford to dedicate a machine per housing model — but cannot afford the quality drift, rework cost and throughput loss of manual finishing either.
Proprietary Selling Points
Phase-activation Matrix — Each Housing Gets Only the Process It Needs
The most common inefficiency in a die cast finishing cell is running phases that the current part does not require. A housing going to powder coat does not need a mirror polish phase. A forged housing with no gate stubs does not need a cut-off pass. A housing going to assembly needs only edge deburring, not a pre-coat Ra surface pass.
Quick-mount Modular Fixture — Sub-[TBC]-minute Changeover, No Re-calibration
Fixture changeover is the most common bottleneck in a high-mix finishing cell. Traditional fixtures require unbolting, re-positioning, re-clamping and re-calibrating — turning a product change into a half-shift event.
The LR-DP-FLEX-DCH uses a two-layer fixture architecture:
- Layer 1 — Universal base plate: Permanently mounted in the cell; never moved. Contains the common datum interface (precision kinematic coupling or dowel pattern [TBC]) that every model-specific insert references.
- Layer 2 — Model-specific insert: Lightweight, color-coded per housing model; snaps or locks onto the base plate in a single action without tools. The coupling geometry guarantees repeat position accuracy — the insert locates to ±[TBC] mm on the base plate every time.
Because every insert references the same common datum, the robot programme does not change when the fixture changes. No re-calibration is needed after a fixture swap. No verification part is required before the first production part. The new model's recipe is called and the first production part runs.
Deburr-only, Polish-only, or Full D+P — One Cell, Three Operating Modes
The flexibility of the phase-activation matrix extends to the cell's fundamental operating mode:
- Deburr-only mode: Phases D1-D4 and the vision gate active. Polish positions in the rack are not called. Suited to housings going to shot blast, vibratory finish, or direct to powder coat without surface preparation.
- Polish-only mode: Phases P1-P2 active. Deburr tools not called. Suited to pre-ground or pre-deburred housings that arrive needing surface finishing.
Frequently Asked Questions
What does "flexible" mean on this machine — isn't every robot flexible?
A robot arm can reach many positions, but that is not the same as process flexibility. On the LR-DP-FLEX-DCH, flexible means: model changeover in under [TBC] minutes using a quick-mount fixture insert and recipe switch; per-model phase activation so only the phases the part needs are run; multi-material recipes on one cell without hardware reconfiguration; and offline programming so new models are added without stopping production. Flexibility here is an operational property, not a mechanical one.
We run 30+ housing models per month in batches of 100-2,000. Is this machine suitable?
Yes — this is exactly the operating profile the LR-DP-FLEX-DCH is designed for. The recipe library holds [TBC] housing models. Each model has its own phase-activation matrix, material flag and Ra target. Changeover from one model to the next is a recipe call and a fixture insert swap. Batch sizes from [TBC] upwards are economical on the flexible cell — the changeover time is under [TBC] min, so even small batches recover their changeover overhead quickly.
Some of our housings only need deburring — no polish. Others need a full deburr-to-mirror sequence. Can one machine do both?
Yes — this is one of the three flexibility dimensions of the LR-DP-FLEX-DCH. Deburr-only housings run phases D1-D4 and skip P1-P2. Deburr-to-mirror housings run all active phases. The phase activation is per-model in the recipe; the cell hardware does not change between the two. The tool rack carries tools for both scenarios permanently — deburr-only recipes simply do not call the polish tool positions.
Message for quick reply
Related Products
Fully Automatic Robotic Deburring and Polishing Machine for Aluminum Wheel Hub
Fully Automatic Robotic Deburring and Polishing Machine for Aluminum Wheel Hub. Features centre-bore datum registration to protect runout-critical geometry, spoke-indexed C-axis for identical finish on every spoke, and automated deburring and polishing of all three wheel zones (cosmetic face, functional face, invisible back). PLC and CNC integrated control, 6-axis articulated robot, 30-120 second cycle time per part.
CNC Controlled Deburring And Polishing Machine 6 Axis For Hydraulic Components
CNC-controlled robotic deburring and polishing machine for hydraulic components. Features cross-port intersection deburring via programmed cycles, CAD-derived CNC programming with µm repeatability, and full automation. Handles workpieces up to 500×500×300mm and 20kg with 30-120 second cycle times.
Automatic Robotic Deburring And Polishing Machine for Three Way Pipe Connector
High-Precision Robotic Deburring and Polishing Machine for pipe connectors. Fully automated 6-axis robot handles 50-500mm workpieces with adjustable speed up to 1000 mm/s. Removes parting-line flash while preserving fillet geometry and boss-face flatness. Ensures uniform mirror finish across all arms for automotive, aerospace, and premium furniture applications.
Robotic Polishing Machine for Golf Head Sports Goods Automatic Metal Buffing Grinding Equipment
Fully automated robotic polishing system for aluminum parts, offering ±0.01 mm accuracy and up to 50 pieces/hour capacity. Features PLC control, adjustable speed up to 1000 RPM, safety guards, and CAD/CAM integration. Low maintenance design with enclosed dust collection for clean operation.
