Fully Automatic Multi Station CNC Polishing Machine Multi Axis For Hammer Head
Fully Automatic Multi Station CNC Polishing Machine Multi Axis For Hammer Head
Place of Origin:CHINA
Brand Name:KINGSTONE
Certification:CE
Model Number:KS-CNC2
Minimum Order Quantity:1
Price:65000-98000 USD
Standard Packaging:WOODEN CASES
Delivery Time:90 WORKING DAYS
Payment Terms:L/C,D/A,D/P,T/T
Supply Ability:200-300 SETS PER YEAR
Product Details
Highlight:
Multi Station CNC Polishing Machine
,CNC Polishing Machine for Hammer Head
,Fully Automatic CNC Polishing Machine
Drive System:
Servo Motor
Min Diameter:
400mm
Thickness:
0.5~3mm
Temperature:
Tank Polishing Machine
Process Usage:
Glass Polishing
Movement Method:
Contour Control
Motor Power:
2.2 KW
Consumable Specification:
100*3000mm
Source Pressure:
≥0.55MPa
Numerical Control:
CNC/MNC
Consumable Specifications:
Φ300*50mm
Use:
Metal Polishing
Main Motor Power:
4KW
Polishing Transfer Rate:
0-10M/min(adjustable)
Certifications:
CE, ISO 9001, SGS
Product Description
Detailed Specifications & Features
Fully-automatic Multi-station CNC Polishing Machine For Hammer Head
From Forging to Finished — One Cell, Zero Hand Grinding
A multi-station CNC polishing machine built for forged hammer heads: claw hammers, fitter's hammers (DIN 1041), sledge hammers and ball-peen hammers. Remove forging flash, deburr the eye hole and condition the surface for painting — automatically, at production speed.
Trust Elements:
- CE-certified / ISO 9001 factory
- Free trial: send us your hammer head — we return it with a before/after report and surface data
- 18-24 month payback model based on your local labor cost
The Problem We Solve
Hammer manufacturers leave money on the table three ways: rejected export lots from leftover forging flash, high labor cost of hand grinding benches, and inconsistent paint finish caused by uneven surface preparation. This machine replaces manual bench grinding with a programmable multi-station polishing cell that finishes every hammer head identically — shift after shift, lot after lot.
Core Selling Points
Precision — High-Precision
- 5-axis motion path with ±0.01 mm repeat positioning
- Force-controlled floating spindle: constant contact pressure, no over-grinding on striking face
- Consistent edge geometry from part #1 to part #50,000
Automation — Fully-Automatic
- One operator runs the whole cell; auto-indexing between stations
- Optional robotic loading/unloading for line integration
- PLC interface ready for MES data collection
Performance — High-Efficiency
- Multi-station parallel processing: cycle time per hammer head as low as ___ seconds
- 3-5x faster than manual bench grinding, predictable daily output
Process Capability — Multi-Process
- One cell covers: forging flash removal -> contour grinding -> eye-hole deburring -> surface conditioning
- Program changeover between hammer models in < 15 minutes (fixture + program)
Quality Consistency — Repeatable Quality
- Process parameters locked in program, zero human variance
- Uniform surface profile = stable paint adhesion and coating thickness
- Batch traceability with first-article inspection reports
User-Friendly — Easy-to-Operate
- Touchscreen HMI, bilingual (EN/CN) interface
- New operator productive within 3 days — no skilled grinder required
- Quick-change abrasives and fixtures, tool-free where possible
Economy — Cost-Effective
- Energy consumption: approx. ___ kWh, no hidden shift costs
- Abrasive consumption reduced 30%+ vs. hand grinding
- Payback typically 18-24 months based on local labor cost (free calculation on request)
Process Flow
- Load & clamp hammer head (quick-change fixture)
- Call up the program for that hammer model
- Flash removal: strip forging flash and parting-line excess
- Contour grinding: blend edges and striking-face geometry
- Eye-hole deburring: clean the handle eye, no sharp edges
- Surface conditioning: uniform profile ready for painting
- Inspection (optional: roughness / dimensional spot check)
- Unload to packaging or assembly line
Frequently Asked Questions
Product Basics
Q1: Which hammer heads can this machine process?
A: Claw hammers, fitter's hammers (DIN 1041), sledge hammers, ball-peen hammers and more — forged carbon steel or stainless steel, from 100g to ___ kg.
Q2: Does one machine really do flash removal AND polishing?
A: Yes. The multi-station design runs different processes in sequence: flash removal, contour grinding, eye-hole deburring and surface conditioning — all in one cell with no manual transfer.
Q3: Can it handle the eye hole (handle hole)?
A: Yes. Eye-hole deburring is a standard program — removes internal sharp edges that are the #1 source of hand-injury complaints and QC rejects.
Purchase Decision
Q4: Do you offer a free trial?
A: Yes. Send us your hammer head or 3D drawing — we trial-polish it and return a before/after report with surface roughness data.
Q5: How long does model changeover take?
A: Fixture swap + program recall in about 15 minutes. No special programming skill needed.
Q6: What about delivery time and warranty?
A: Standard models ship in about ___ days; 12-month warranty with remote support, optional on-site installation and training.
Investment & Long-Term
Q7: What is the payback period?
A: Typically 18-24 months, depending on your local labor cost and output. We provide a free ROI sheet using your actual numbers.
Q8: Is training and ongoing support available?
A: Yes — operator training (on-site or video), lifetime remote technical support, and long-term supply of consumables.
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