Self Adaptive Force Controlled Robotic Polishing Machine For Metal Aluminum Plate
Self Adaptive Force Controlled Robotic Polishing Machine For Metal Aluminum Plate
Place of Origin:CHINA
Brand Name:KINGSTONE
Certification:CE
Model Number:KS-20000
Minimum Order Quantity:1
Standard Packaging:WOODEN CASES
Delivery Time:90 WORKING DAYS
Payment Terms:L/C,D/A,D/P,T/T
Product Details
Highlight:
Force Controlled Robotic Polishing Machine
,Robotic Polishing Machine for Aluminum Plate
,Robotic Metal Plate Polishing Machine
Machine Weight:
Approximately 500 Kg
Control System:
PLC Control
Noise Level:
<70 DB
Safety Features:
Emergency Stop, Safety Guards
Automation Level:
Fully Automated
Polishing Speed:
Adjustable, 0-1000 RPM
Operating Temperature Range:
0-45°C
Dimensions:
2000mm X 1500mm X 1800mm
Power Supply:
220V/380V
Maintenance Requirement:
Low Maintenance
Polishing Method:
Robotic Polishing
Material Compatibility:
Aluminum
Production Capacity:
Up To 50 Pieces Per Hour
Surface Finish Quality:
Mirror Finish
Product Description
Detailed Specifications & Features
Self-Adaptive Robotic Aluminum Polishing Machine For Metal Plate
Force-controlled robotic polishing cell engineered for aluminum sheet, panel, and plate components. Automatically adjusts pressure, speed, and tool path to compensate for part-to-part variation -- delivering Ra ≤ 0.1 µm surface finish at production scale.
Product Overview
Polishing flat and near-flat aluminum surfaces by hand is labor-intensive, inconsistent, and costly to scale. The LRMC Series Self-Adaptive Robotic Aluminum Polishing Machine eliminates these bottlenecks by combining a 6-axis industrial robot arm with active force control, automatic abrasive compensation, and CNC-grade path repeatability -- specifically engineered for metal plate and sheet applications.
Whether you process architectural aluminum panels, automotive body sheets, consumer electronics enclosures, or industrial plate components, this system delivers mirror-grade finishes without skilled operator dependency.
Key Features
1. Active Force Control – Consistent Pressure on Every Pass
Unlike rigid-tooling polishing fixtures, the integrated pneumatic/electric force control module continuously measures and adjusts contact force in real time. Compensates for plate flatness deviation up to ±2 mm without reprogramming.
- Contact force range: 5 - 120 N (adjustable)
- Force repeatability: ±0.5 N
- Prevents surface burn, gouging, and uneven finish caused by manual pressure variation
2. Self-Adaptive Path Planning
The AI-assisted path generation module auto-generates polishing trajectories based on part geometry imported via CAD/DXF file or structured-light 3D scan. No manual teach-in required for new plate formats.
- Supports rectangular, irregular, and custom-cut plate profiles
- Automatic overlap ratio calculation for uniform material removal
- Path re-optimization when workpiece is repositioned within ±5 mm tolerance
3. Multi-Stage Abrasive Sequencing
The automatic tool-change spindle cycles through up to 6 abrasive grades in a single unattended run -- from initial flatting to final mirror polish -- without manual intervention.
- Grit sequence example: 180 → 320 → 600 → 1000 → 2000 → buffing compound
- Abrasive wear monitoring via torque feedback; alerts operator before performance degradation
- Compatible with abrasive discs, flap wheels, sisal/cotton buff wheels, and polishing pads
4. High Throughput, Low Footprint
Designed for lean production cells. One robot cell replaces 3-5 manual polishers while occupying a fraction of the floor space.
5. Intelligent HMI & Remote Monitoring
Touchscreen HMI with recipe management stores up to 500 part programs. OPC-UA / MQTT connectivity enables MES/SCADA integration and remote process monitoring.
- Real-time surface quality trending (torque, force, spindle load)
- One-click recall of stored polishing recipes
- Remote diagnostics via LAN / 4G module (optional)
ROI Calculator (Reference)
Assumptions:
- 2-shift operation, 250 working days/year
- Replace 4 manual polishers @ USD 18/hr fully loaded
- 15% abrasive savings on monthly consumable spend of USD 3,000
| Annual Labor Saving | ~USD 288,000 |
| Annual Abrasive Saving | ~USD 5,400 |
| Total Annual Saving | ~USD 293,400 |
| Estimated Equipment Investment | USD 85,000 - 130,000 (config-dependent) |
| Payback Period | ~4-6 months |
Frequently Asked Questions
Q: Can it polish aluminum plates with anodizing or coating already applied?
A: The system can be configured for pre-anodize polishing (to prepare the surface) or post-process light buffing. It is not designed for aggressive material removal on already-coated surfaces.
Q: How does it handle plates with slight warping or bow?
A: The active force control module compensates for surface height variation up to ±2 mm without reprogramming. For more severe warpage, a fixturing pre-straightening step is recommended.
Q: What programming is required when we introduce a new plate size?
A: If you have a DXF/STEP file, the path generation module auto-creates the polishing trajectory in under 5 minutes. No robot teach-in or manual programming is needed for rectangular plate formats.
Why Choose Us
- 15+ years in industrial robotic surface finishing systems
- 200+ installations across automotive, aerospace, electronics, and architectural sectors
- In-house force control R&D -- not a reseller of third-party polishing heads
- Dedicated application engineering team -- free pre-sale polishing trials with your sample parts
- Global after-sales network -- on-site commissioning, remote diagnostics, spare parts 24/7
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